At Toledo Metal Spinning, we have the ability to roll and weld custom cylinders and can complete every task in house.
Our process begins with laser cutting a blank sheet of metal out of the material of your choosing. We typically use stainless steel or aluminum. Cylinders are created by rolling flat sheets into a round shape and then sealing with a seam weld. Welds are produced by our TIG welding systems.
Once the parts are rolled in the Davi roller, we take them to our tabbing station to weld tabs to the ends of the cylinder. These tabs prevent “blow through” on the cylinder’s ends. The tabs are welded starting at one end of the cylinder, all the way down the length of the cylinder, through the second tab. The Jetline TIG welding system creates a smooth, strong weld.
Once the weld is complete, we planish the weld, meaning that the weld will be nearly flush with the cylinder. The tabs are then cut off, leaving nice and even ends.
The cylinder is now complete, with the opportunity to add any customizable features, such as ribbed or custom formed ends, fittings, side holes, and weld flanged options. Cylinders can be customized with cut outs done by our laser during the initial laser-cutting step. Our laser will cut whichever shape necessary into the blank before being sent to the Davi roller.
Not sure which option is best for you? Click here for more information about our flanging process.
What is the Trimming Process and How is it Performed? Trimming is a process used to remove excess material to achieve a desired shape, size, and finish, while removing burrs and smooths out sharp edges. To trim a part, it is put on a lathe and processed by a highly skilled metal spinner, or a
The Metal Finishing and Polishing Process The polishing process is a secondary metal fabrication process that is done to create a smooth and shiny surface by utilizing abrasives or chemical treatment, and can be done by hand or robotic automation. The purpose of adding a finish or polish is to improve the appearance by creating
Metal Fabrication: What is the Beading and Edge Rolling Process? Beading and edge rolling are the metal forming processes of adding a radius, raised edge, or indented ridge along the edge of a piece. This process is done to increase stability and durability of the part, and can also increase its functionality by allowing for
Secondary Metal Fabrication Processes At TMS, our secondary metal forming processes consist of: Beading and Edge Rolling Trimming Welding Metal Finishing and Polishing Each process can be done manually or automated, depending on the part. Beading and Edge Rolling Beading is very similar to edge rolling. During the beading process, a radius is added to
The Benefits of One-piece Constructions At Toledo Metal Spnning Company, we have been forming metals since 1929. With nearly a century of experience, we have mastered a wide range of processes including laser cutting, metal spinning, deep drawing, machining, rolling and seam welding, to build strong and durable high-performance parts. But what truly sets us
Laser Cutting 101 What is laser cutting and how does it work? The laser beam is a heat source which can melt metals rather quickly. When the concentrated beam comes into contact with the material, in this case, metal, the beam’s energy is absorbed into the metal, causing it to melt. However, the laser beam
Laser cutting produces efficient, precise cuts with smooth, uniform edges in both small and large runs on materials up to 1 in. thick. It’s no surprise that the process has become extremely popular, and manufacturers and fabricators now rely on laser cutting more than ever. Laser Cutting Basics A laser is a source of intense
Cylinders – The Forming Process Custom cylinders are made through a process that begins by putting a flat sheet of material into the laser and programming it to cut rectangles out of various materials to specific sizes. If the cylinder has any customizations or features including custom holes, windows or other shapes, these are cut
What is Weld Distortion? Weld Distortion is the deformation or misalignment of metal components caused by the expansion and contraction of the weld metal and base metal during welding process. This occurs accidentally, and there are many techniques to avoid distorting the metal throughout the welding process. Weld Distortion occurs when an incorrect amount of
