We use CNC machine tools to make highly detailed cuts in non-metallic and metallic pieces used in a variety of industries including Oil, Aerospace, Automotive and Defense applications. By utilizing CNC machined tools we make parts quickly and more complex faster than using manual machine tools. We use Solidworks®, HSMWorks® and Mastercam® programming to ensure your final product is designed to exact specifications.
Spin and draw tooling are machined from the type of steel that will give the most useful life and economical cost, depending on your requirements of quantity, type of material formed and tolerances required. Our engineering department utilizes 3D parametric solid modeling CAD software for designing and MasterCAM® to aid in the efficient precision tool design and fabrication processes. Our in-house developed standard library of CNC tooling enables us to swiftly go from the tool design stage to the CNC fabrication build stage with minimum effort and time while maintaining precision. Most tools are designed and machined in our plant for speed, control, and economy.
Types of Machining
Turning is the most popular machining process. How it works: A lathe rotates the material while a cutting tool shapes it, trimming away excess material. There are many lathes to choose from (turret, engine, special-purpose options) and it is important to decide on the correct typefor the parts being machined. The turning process can assist in fabricating holes, grooves, threads, and tapers. Turning can be done manually, and it can also be automated with the assistance of Computer numerical control (CNC) technology.
Drilling is a process that creates holes in workpieces. In this specific process, the machine pushes the drill bit toward the material, drilling vertically aligned holes while the material removed drops. The holes drilled are dependent on the drill bits used. Drill bits may also be used for widening existing holes, which may need to be done from time to time depending on the project. This is done with a chucking reamer and is used across transportation, electronics, and medical industries.
Milling is a machining process where material is removed from a workpiece by a multi-point cutting tool. Utilizing CNC technology, the workpiece and tool will cut in the same direction, but during manual milling, the workpiece and tool will cut in the opposite direction. Milling is a type of machining process that is able to achieve very tight tolerances, while producing products of various shapes and sizes. The cutter rotates against the workpiece to precisely remove the material, while shaping the material into the desired shape.
A rotating grinding wheel with abrasive grits is brought into contact with the workpiece, where the wheel haves and grinds off layers of material until the desired shape or finish is desired. The grinding process can be used to remove rough surfaces, smooth uneven surfaces, sharpen tools including drill bits and knives, or create smooth and polished finishes.
Planning is milling the surface of a piece’s flat, also known as planning the surface. Starting with a large, flat surface the machine uses linear toolpaths to make cuts and remove material.
Sawing is another form of machining where material is removed to create shorter lengths and cuts. Band sawing, a type of power saw with a long and sharp toothed blade, is one example.
- Tooling
- Fasteners
- Valve bodies
- Gears
- Shafts
- Housings
- Brackets
- Flanges
- Valves
A milling machine uses a rotating cylindrical tool called a milling cutter. It is held in a spindle that is CNC driven. A mill has the ability to cut angles and a variety of profiles. For this reason, there are several kinds of milling machines, which are designated by a number of movement axes. Common axis are 2.5 axis, 3 axis, 4 axis and 5 axis. We have a variety of CNC milling machines to take parts up to 50” X 20” X 20”. Our Flagship CNC machine is Mazak HCN 6800 with the following- cnc turning functions, spindle probes, laser tool setter, 1000 psi through spindle coolant, through spindle air, full 4th axis and two pallet change system.
Milling is a machining process that uses programmed rotating cutting tools to remove material from a stationary piece of material. As opposed to CNC turning, the material remains stationary, while the cutting tool moves around while cutting the material. At Toledo Metal Spinning, we have a horizontal mill. The difference between horizontal and vertical is the cutting tools. Our mill has shorter cutting tools, which is important for cutting heavier and deeper grooves into the material. Our mill can handle cutting parts as large as 50” X 20” X 20” and as heavy as 1,500 kg, or 3,307 lbs. With this being said, our mill can handle the most dense of metals with no problems! Our mill is able to handle challenging materials and shapes.
With the convenience of our rotary table, we are able to load or unload parts while the material on the opposite side of the table is getting cut. This helps our efficiency increase, while lead times shorten. Our horizontal mill is exceptionally fast, and we are looking forward to taking on your projects!
Extreme Accuracy and precision
Our mill has high torque, and is more than capable of heavy duty machining. With spindle speeds up to 10,000 rpm and the ability to hold 1413 N-m (1,042 lbs), we can handle any conventional milling operation up to 40″ x 35″ x 35″. Our tolerances can be as precise as +/-0.0002 dependent on materials.
With spindle speeds up to 10,000 rpm, it is critical that we utilize our temperature controlled cooling oil to circulate around the spindle bearings and headstock, minimizing any thermal changes to the spindle.
Materials and Capabilities
At Toledo Metal Spinning Company, we specialize in 304 & 316 stainless steel. We can also machine a variety of substances in non-ferrous and exotic materials, such as: Aluminum, Copper, Bronze, and Brass, Cast Iron, Plastics, Glass Filled Materials, and any hardened materials except for wood and ceramics.
Table specifications: We can fix Ø41 inches and more on one table, without using the pallet changer. Equipped with two tables, each with four sides, we are set up for an extremely efficient machining process.
High productivity & Efficiency
- High speed drum-type tool magazine for improved maximum tool length and moment
- Is more info on this necessary? Example: max tool length: 690 mm (27.17 in) max moment: 49N-m (36 ft*lbs) tool change time – min 6 seconds
Tooling: Our mill is equipped with 120 tools for various cutting procedures
- Materials up to 50″ x 20″ x 20″, Close tolerances to +/- .0005” (depending on material characteristics)
- Conventional milling operations to 40″ x 20″ x 20″ Spindle speeds up to 10,000 RPM
- We machine a variety of substances in non-ferrous and exotic materials, such as: Aluminum, Copper, Bronze, Brass, Toledo Metal Spinning Company specializes in 304 & 316 stainless steel.
CNC Turning Centers
Our CNC Turning Centers 2-axis (X and Z-axis) are computer-controlled and generally have one spindle. They are commonly slant bed machines and protective enclosures around the machine and the machine ways. We have a variety of turning Centers with several types of material available to machine and we can handle up to Ø24” X 45” in length down to Ø0.5 and .100 in length.
CNC VTL
Vertical turret lathes have the workpiece held vertically instead of the normally horizontal positions which helps since you’re not battling gravity.
Vertical Turret Lathe all types of material available to machine and we can handle up to Ø40” X 18” in length.
We use CNC machine tools to make highly detailed cuts in non-metallic and metallic pieces used in a variety of industries including Oil, Aerospace, Automotive and Defense applications. By utilizing CNC machined tools we make parts quickly and more complex faster than using manual machine tools. We use Solidworks®, HSMWorks® and Mastercam® programming to ensure your final product is designed to exact specifications.
Spin and draw tooling are machined from the type of steel that will give the most useful life and economical cost, depending on your requirements of quantity, type of material formed and tolerances required. Our engineering department utilizes 3D parametric solid modeling CAD software for designing and MasterCAM® to aid in the efficient precision tool design and fabrication processes. Our in-house developed standard library of CNC tooling enables us to swiftly go from the tool design stage to the CNC fabrication build stage with minimum effort and time while maintaining precision. Most tools are designed and machined in our plant for speed, control, and economy.