A milling machine uses a rotating cylindrical tool called a milling cutter. It is held in a spindle that is CNC driven. A mill has the ability to cut angles and a variety of profiles. For this reason, there are several kinds of milling machines, which are designated by a number of movement axes. Common axis are 2.5 axis, 3 axis, 4 axis and 5 axis. We have a variety of CNC milling machines to take parts up to 50” X 20” X 20”. Our Flagship CNC machine is Mazak HCN 6800 with the following- cnc turning functions, spindle probes, laser tool setter, 1000 psi through spindle coolant, through spindle air, full 4th axis and two pallet change system.
Milling is a machining process that uses programmed rotating cutting tools to remove material from a stationary piece of material. As opposed to CNC turning, the material remains stationary, while the cutting tool moves around while cutting the material. At Toledo Metal Spinning, we have a horizontal mill. The difference between horizontal and vertical is the cutting tools. Our mill has shorter cutting tools, which is important for cutting heavier and deeper grooves into the material. Our mill can handle cutting parts as large as 50” X 20” X 20” and as heavy as 1,500 kg, or 3,307 lbs. With this being said, our mill can handle the most dense of metals with no problems! Our mill is able to handle challenging materials and shapes.
With the convenience of our rotary table, we are able to load or unload parts while the material on the opposite side of the table is getting cut. This helps our efficiency increase, while lead times shorten. Our horizontal mill is exceptionally fast, and we are looking forward to taking on your projects!
Extreme Accuracy and precision
Our mill has high torque, and is more than capable of heavy duty machining. With spindle speeds up to 10,000 rpm and the ability to hold 1413 N-m (1,042 lbs), we can handle any conventional milling operation up to 40″ x 35″ x 35″. Our tolerances can be as precise as +/-0.0002 dependent on materials.
With spindle speeds up to 10,000 rpm, it is critical that we utilize our temperature controlled cooling oil to circulate around the spindle bearings and headstock, minimizing any thermal changes to the spindle.
Materials and Capabilities
At Toledo Metal Spinning Company, we specialize in 304 & 316 stainless steel. We can also machine a variety of substances in non-ferrous and exotic materials, such as: Aluminum, Copper, Bronze, and Brass, Cast Iron, Plastics, Glass Filled Materials, and any hardened materials except for wood and ceramics.
Table specifications: We can fix Ø41 inches and more on one table, without using the pallet changer. Equipped with two tables, each with four sides, we are set up for an extremely efficient machining process.
High productivity & Efficiency
- High speed drum-type tool magazine for improved maximum tool length and moment
- Is more info on this necessary? Example: max tool length: 690 mm (27.17 in) max moment: 49N-m (36 ft*lbs) tool change time – min 6 seconds
Tooling: Our mill is equipped with 120 tools for various cutting procedures
Markets
- Transportation
- Automobile components
- Aviation
- Heavy Industry
- Medical & Pharmaceutical
- Surgical instruments
- Diagnostic equipment
- Implants
- Defense
- Military Vehicles
- Electronics
- Connectors
- Semiconductor Equipment
- Custom Machined Boxes
- Fabrication and Manufacturing Tooling
- Robotic Cells
- Consumer Products
- Aerospace
- Housings
- Crank Cases
- Inlets
- Agriculture
- Covers
- Manifolds
- Hydraulic or Pneumatic
- Energy
- Mounting Plates